Markar HM104 Aluminum Hinge, Half Mortise
Markar HM104 is an Aluminum Half Mortised Leaf Continuous Hinge which is mortised to the door edge and surface mounted to the door frame. This hinge is designed for doors weighing up to 600 lbs. and a maximum width of 4'0". Hinge is made from Extruded Aluminum Alloy with a choice of Clear Anodized or Dark Bronze Anodized finishes. Available in standard stock sizes, see below for details.
PRICED PER PIECE
Marker HM104 is a Pin and Barrel Type Continuous Aluminum Half Mortise Leaf Hinge with Security Molding to conceal fasteners.
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Standard Sizes: 6'8", 7'0", 7'2", 8'0". Custom sizing available, contact us or call at 845-388-1300 for details and pricing.Â
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Applications: Supports weights up to 600 lbs. 4'0" maximum door width. Extruded with 30% more aluminum giving it exceptional strength and durability. Can be used on wooden doors to hide splits, chips and dents from traffic abuse.
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Design: Constructed from 6063-T6 Aluminum Alloy,  .187" diameter stainless steel pin with medical bearings and aluminum end pins. Surface mounted frame leaf allows for easy installation. Each knuckle 2", including split nylon bearing at each separation for a quiet, smooth, self-lubricating operation. Fasteners concealed when door is closed.Â
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Finish: Clear Anodized (628) or Dark Bronze Anodized (313) finishes for hinge, Brushed Aluminum finish on Security Moldings. Custom finishes are available, contact us or call at 845-388-1300 for details and pricing.Â
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Mounting Hardware:Â 12-24 X 11/16" S.S.Phillips Flat Head Undercut TEK Screws.
1/4 -14 x 3/4" Security TORX TEK Screws. No exposed mounting fasteners.
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Handing: Specify Handing when ordering hinge. Select handing from options above. Not sure what handing is required for your door? See How to Determine Handing / Swing of Door.
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Certifications: ANSI/BHMA Standard A156.26 Grade 2.
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Modifications and Options: Adjustable monitoring switch, hospital tip hinges, medical bearings, dutch door hinge preparation, custom hole patterns, special sheared leaf, wide throw hinges, raised barrel(Swage), edge guard hardware cut-outs, special length hinges, Electrical Modification Access Prep, CTP-Current Transfer Preparation, CE - Current Transfer-Concealed, CT- Current Transfer- Contact Switch, ES-Exposed Monitoring Switch, blank hinges (minus hole pattern), lead lined cover (1/16" LEAD), security fasteners are available through our office. For details and pricing please contact us or call 845-388-1300.
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Please note: This hinge is not fire-rated.
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Priced per Piece
 - Please note, images are for illustrative purposes only. They are not actual photos. Therefore, actual colors may vary slightly and size may be enlarged to show detail. See product specs for exact measurements.
Click to view our Markar HG105 Full Mortise Aluminum Hinge .
 This product has a 25 year warranty against defects in workmanship and material.Â
Click here to view our Full Warranty Policy.
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QuickShipNo
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ManufacturerMarkar
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MPNHM104
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Finish OptionsClear Anodized, Dark Bronze Anodized
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HandingRight Hand, Left Hand
Printable Documents: |
 Click to print Markar HM104 Continuous Hinge Product Specs. |
Product Specs: |
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Click to print Installation Instructions for Markar HM104 Aluminum Hinge. |
General Information: |
Note: Do not install Snap-On cover until installation is 100% complete and all aspects of the assembly are correctly fastened and properly fitted. The cover is impossible to remove without damage and replacement may be necessary. The Universal Screw Pack contains sheet metal, machine and self-drilling Tek screws. This allows three different installations options for the door. If mounting a wood door or unreinforced hollow metal door, follow option A in the instructions. Follow option B if the door is reinforced or at least 1/8" thick. If you use the self-drilling Tek screws follow option C. Perform each step of these instructions unless specifically labeled A, B or C. |
Installation: |
1. Place the hinge on the edge of the door as shown in Figure 1 on attachment. Carefully line up the hinge with the top and back edges of the door. 2. Mark all the hole locations on the door with the hinge held firmly in place. 3. Center punch each hole. The use of the Markar center punch can help center the hole so that the fasteners will enter straight. The tap on the tool sits in the countersunk hole on the hinge. 4. For instructions A and B: drill all the holes using a #25 bit. 5. For instructions A: Attach the hinge to the door with #10 x 1 1/4" flat head undercut sheet metal screws. For instructions B: Tap the holes for a 10-24 thread. Attach the hinge to the door with 10-24 x 3/4" flat head undercut machine screws. For instructions C: Attach the hinge to the door with #10 x 1/2" flat head undercut self-drilling Tek screws. 6. Place the hinge on the frame and shim. Allow 1/8" between top of hinge and underside of header. Allow 1/8" between the frame and the lock side of the door. 7. Mark the position of the top and bottom holes with a center punch, then drill and fasten with self-drilling Tek screws. 8. After the top and bottom screws are installed, permanently install the frame leaf with 1/4-20 pan head self-drilling Tek screws. Note: The stress on the hinge is much greater at the top. Markar recommends that all holes at the top of the hinge be drilled and fasteners be installed. At the bottom, only three of the last five holes require fasteners unless the door weighs over 200 lbs. Molly Jacknuts are available through our office as an optional l means of attaching the frame leaf. 9. Open the door and check for proper swing and alignment. If the door requires adjustment for proper fit, make this adjustment by loosening screws on the frame leaf and shimming where needed. 10. When installation is complete (see Note at the start of these instructions), hold the Snap-On cover squarely on the hinge leaf. 11. Starting at the top and working downward, until the entire length of the cover is firmly engaged, tap the cover firmly using a softwood block to protect the finish from hammer blows. 12. With the cover firmly in place, secure it using the #8 sheet metal screw. The screw will be either at the top or bottom of the cover, depending on the hand of the door (see Fig. 2). |
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