Roton 780-155HD Continuous Hinge, Half Surface Center Hung and Egress Conversions

Roton 780-155HD Continuous Hinge, Half Surface Center Hung and Egress Conversions
Hager Companies

ROTON 780-155HD is a Heavy-Duty Half Surface Leaf Continuous Hinge for center hung and double egress conversions.  Can be used with flat surface frames at least 1 1/2" wide.  Compatible with sheet metal or wood door frames and is available in a choice of lengths and finishes with a security molding.

PRICED PER PIECE - See full product details and specs in the tabs below

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    • SKU
      HG780-155HD_016603
    • Market price:$479.69
      • save 35%
    • Starting price: Price: $311.80 per item
     

    Roton 780-155HD continuous geared, heavy-duty half-surface leaf hinge by Hager companies.

    Available in five sizes: (chart) For 119" Length, please contact us or call 845-388-1200 as Freight Shipping Charges may apply.

    Roton 780-155HD Continuous Hinge Product Options

    Bearings:  Spaced to distribute door weight evenly up to 200 pounds.Finish: Clear anodized aluminum or dark bronze anodized aluminum.  Custom colors are available,  for details and pricing please contact us or call us at 845-388-1300.
     

    Materials:  Constructed from low temperature, corrosion resistant aluminum.
     

    Design:  Heavy-duty, half-surface leaf that provides no predetermined door inset.  Leaves are mortised to the frame rabbet and door surface. (see Product Data Tab.)  Can be used with any frame or frameless wall without hinge preps and either with or without reinforcements depending on door weight.  The frame must have a falt surface at least 1 1/2" wide.  Additional bearings and frame fasteners for heavy-duty application.
     

    Fasteners: 1/4 - 20 x 1 1/4" Sexbolt (Screw + Post), #12-24 x 11/16" Flat Head Self-Drill Screws for metal doors.
     

    Applications:  For wood or metal center hung or double egress conversion applications.  Provided with security moldings for added durability.  
     

    Clearance:  Minimum clearance between the hinge edge of the door and the frame is 5/32" plus standard lockside clearance.
     

    Reinforcement:  No door or frame reinforcement necessary for loads up to 200 lbs.  For heavier weight use 16 gauge channel.
     

    Installation:  Installed either with or without reinforcements depending on door weight.  Installation screws are provided (see Installation Tab.)  
     

    Additional Options:  Including specialty cover channels, top bearing, hospital tip and customize hole patterns may be ordered, for details and pricing please contact us or call our office at 845-388-1300. 
     

    Priced per piece
     

    Please note, images are for illustrative purposes only. They are not actual photos. Therefore, actual colors may vary slightly and size may be enlarged to show detail. See product specs for exact measurements.

    Click here to view our Roton 780-124LL Continuous Geared Concealed Leaf Hinge.

    This product has a lifetime warranty against defects in workmanship and material. 

    Click here to view our Full Warranty Policy.

      • SKU
        HG780-155HD_016603
    • QuickShip
      No
    • Manufacturer
      Hager Companies
    • MPN
      780-155HD
    • Finish Options
      Clear Anodized Aluminum (US28), Dark Bronze Aluminum (US10B)
    • Door Type
      Metal Door (Standard), Wooden Door

    Printable Documents:

    Click to print Roton 780-155HD Continuous Hinge Installation Instructions.

    General Information:

    Roton model 780-155HD is an Aluminum Continuous geared Half Surface Hinge that provides no predetermined door inset.  It can be used with any frame or frameless wall without hinge preps, and either with or without reinforcements depending on door weight.  The frame must have a flat surface at least 1 1/2" wide.  Minimum clearance between the hinge edge of the door and the frame is 5/32".  "HD" models have additional bearings and frame fasteners for heavy-duty application.

    Hinge Length:

    All Roton Hinges are supplied approximately 1" to 1 5/16" shorter than the nominal door height to avoid threshold or carpet clearance problems.  If the hinge must be trimmed shorter, first determine the correct hand of the door and orientation of the hinge.  Then mark and trim from the bottom of the hinge only - do not cut from the top end. 

    General Fitting Procedure:

    ·         For new construction with metal doors/frames:  To accommodate the proper clearance between the door and frame, order the door undersized or the frame header oversized.  See the clearance information above to attain the proper size.  A minimum clearance of 5/32" is required between the hinge edge of the door and the frame.  Mortar guards, either styrofoam or wood, are recommended for frames to prevent grout from interfering with the installation of the hinge fasteners.

    ·         For new site-hung wood doors:  If necessary, scribe and cut from the latch edge of the door to leave sufficient hinge stile thickness for proper fastening.  See the clearance information above to attain the proper finished width of the door.  A minimum clearance of 5/32" is required between the hinge edge of the door and the frame.

    ·          For remodeling with existing wood or laminate doors:  If necessary, scribe and cut from the hinge edge of the door and plane smooth.  See the clearance information above to attain the proper finished width of the door.  A minimum clearance of 5/32" is required between the hinge edge of the door and the frame.

    Frame Preparation:

    1.  The frame must have a flat surface at least 1 1/2" wide to support the hinge.  With an adjustable square or depth gauge, mark a line on the frame 1 5/16" plus desired door inset measuring from the frame face.  (minimum door inset of 3/16" required.)

    2.  Place the outer edge of the hinge frame leaf on this mark, with the top of the hinge positioned 1/16" (1/8" maximum) below the level of the header rabbet.  Note:  A 1/16" shim is recommended due to initial settling of the bearings. 

    3.  Rotate the door hinge leaf out of the way, to make it accessible to mark and center punch the screw hole locations.  Accurate location is important for proper installation.

    4.  For metal frames 12 gauge, it is not necessary to pre-drill pilot holes if using the self-drilling screws provided.  For metal frames larger than 12 gauge, drill and tap all mounting holes for #12-24 threads prior to installing the screws.

    5.  Attach the hinge to the frame.  For metal frames, use the #12 self-drilling screws provided (recommended driver speed 1,900-2,500 RPM).  For wood frames, use optional #12 wood screws. 

    Door Preparation:

    1.  Rotate the hinge leaf out of the way and set the door into the frame, using shims or wedges to adjust for the desired clearance on all sides.

    2.  Allow an additional 1/32" of clearance on the latch edge of the door at the top only.  This will allow for any settling or twisting of the frame that may occur after the shims are removed and the weight of the door is transferred entirely to the frame.

    3.  Allow 1/16" clearance between the top of the door and the frame header.  A good method for this is to use a 1/16" thick shim placed over the top edge of the door. 

    4.  With the door held securely in place, rotate the hinge leaf into position on the face of the door.

    5.  (Standard sexbolt mounting) - Mark and center punch the locations of the larger 3/8" diameter holes.  Accurate location is important for proper installation.  Rotate the hinge leaf back out of the way.  At each mark, drill a hole completely through the door using a 3/8" bit.

    (Optional mounting without sexbolts)- Mark and center punch the locations of the smaller 15/64" diameter holes.  For metal doors, use optional #12 self-drilling screws.  For wood doors, pre-drill pilot holes using a #1 bit for optional #12 wood screws.

    Hanging the Door:

    1.  Attach the hinge to the door as shown.  Sexbolts may be reversed if additional security is needed on the push face of the door, but once the molding is in place reversed sexbolts cannot be accessed for maintenance or removal.

    2.  Remove all shims and wedges and make a gentle trial swing.  Carefully check the door for proper swing and clearance.


    SHIPPING / PROCESSING TIME:


    This product ships directly from the manufacturer. 
    Stocked Items: 2 - 5 Days
    Out of Stock Items: 4 - 10 weeks

    CALL TO CONFIRM STOCK
    • Domestic Shipping Fees- (Hawaii and Alaska not Included):
      • FREE SHIPPING on orders over $300.00 (excludes oversized and freight orders). 
      • There will be a flat $19.99 shipping and handling fee on orders under $300.00.
      • Oversize: Orders containing items sized 50" - 95" have an oversize surcharge of $49.99.
      • Freight Items: Orders containing items sized 96" - 108" have an oversize surcharge of $199.00.
      • Oversize Freight Items: Orders containing items sized 109" and above have an oversize surcharge of $299.99.
      • Orders totals above $2,000.00 will ship free, regardless of size.
    • Alaska and Hawaii, Canada, and International Shipping:
    • Returns:
      • These items are non-returnable.
      • We are committed to your satisfaction. As a courtesy, we may, at our discretion accept returns with a minimum 30% restock fee.
      • CLAIMS FOR SHORTAGE OR DAMAGE IN TRANSIT: All claims must be made within Seven (7) days of receipt of goods.
      • Please call or email us to receive an RMA number before returning. No returns will be processed without an RMA number.
      • Return shipping is customer's responsibility. A return address will be provided with RMA#.
      • If you are shipping via USPS (not recommended) do NOT require signature as we will not be able to pick up your package from local post office facility.