Roton 780-210 Continuous Hinge, Full Surface with Security Molding, 1/32" Door Inset
ROTON 780-210 is a Full Surface Leaf Continuous Hinge which is attached to the surface of the frame and door. This hinge can be used with any door and frame material and provides a 1/32" inset. Minimum clearance between the hinge edge of the door and the frame rabbet is 1/32" minimum. Compatible with sheet metal and wood door frames and is available in a choice of lengths and finishes.
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Roton 780-210 Continuous Geared, Full Surface Leaf Hinge with Security Molding by Hager Companies.
Available in three sizes: (chart)
Bearings: spaced evenly to distribute door weight.
Finish: Clear anodized aluminum or dark bronze anodized aluminum. Custom colors are available, for details and pricing please contact us or call us at 845-388-1300.
Materials: Constructed from low temperature, corrosion resistant aluminum.
Design: Full surface leaf with security molding, 1/16" nominal leaf thickness. Leaves are attached to the surfaces of the frame and door (see Product Data Tab.) Provides a 1/32" door inset.
Fasteners: 1/4-20 x 1 1/4" Sexbolt (Screw + Post)
#12-24 X 11/16" Flat Head Self-Drill Screws for metal doors
Applications: For sheet metal or wood applications. Can be used with any door and frame material. Frame face must have a flat surface at least 1 5/8" wide.
Reinforcement: No door or frame reinforcement required up to 200 LBS. For heavier weight use 16 gauge channel.
Installation: Installation screws are provided (see Installation Tab.)
Necessary Clearance: 1/32" minimum recommended hinge side clearance plus standard lockside clearance.
1 5/8" minimum frame face required plus 3/16" rotational clearance.
Fire-Rating: Up to 3 hr. metal and 90 min. wood composite when installed with studs. (See Product Data Tab for more information.)
Additional Options: Including specialty cover channels, top bearing, hospital tip and customize hole patterns may be ordered, for details and pricing please contact us or call our office at 845-388-1300.
Priced per piece
Please note, images are for illustrative purposes only. They are not actual photos. Therefore, actual colors may vary slightly and size may be enlarged to show detail. See product specs for exact measurements.
This product has a lifetime warranty against defects in workmanship and material.
Click here to view our Full Warranty Policy.
Click here to view our Roton 780-210HD Continuous Hinge, Full Surface Heavy-Duty with Security Molding.
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QuickShipNo
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ManufacturerHager Companies
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MPN780-210
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Finish OptionsClear Anodized Aluminum (US28), Dark Bronze Anodized Aluminum (US10B)
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Door TypeMetal Door (Standard), Wooden Door
Printable Documents:
Click here to print Roton 780-210 Continuous Hinge 79" Template.
Click here to print Roton 780-210 Continuous Hinge 83" Template.
Click here to print Roton 780-210 Continuous Hinge 85" Template.
Click here to print Roton 780-210 Continuous Hinge 95" Template.
Click here to print Roton 780-210 Continuous Hinge 119" Template.
Product Specs:
Printable Documents:
Click to print Roton 780-210 Continuous Hinge Installation Instructions.
Click to print Roton 780-210 Continuous Hinge UL Fire-Rated Hinge Studs Installation Instructions.
General Information:
Roton Model 780-210 is an Aluminum Continuous Geared Full Surface Hinge that provides a 1/32" door inset. It can be used with any standard frame without hinge preps, and either with or without reinforcements depending on door weight. The frame face must have a flat surface at least 1 5/8" wide. Minimum clearance between the hinge edge of the door and the frame rabbet is 1/32". "HD" models have additional bearings for heavy-duty application.
General Fitting Procedure:
- For new construction with metal doors/frames: See the clearance information above to attain the proper door/frame size. A minimum clearance of 1/32" is required between the hinge edge of the door and the frame rabbet. Mortar guards, either styrofoam or wood, are recommended for frames to prevent grout from interfering with the installation of the hinge fasteners.
- For new site-hung wood doors: If necessary, scribe and cut from the latch edge of the door to leave sufficient hinge stile thickness for proper fastening. See the clearance information above to attain the proper finished width of the door. A minimum clearance of 1/32" is required between the hinge edge of the door and the frame rabbet.
- For remodeling with existing wood or laminate doors: If necessary, scribe and cut from the hinge edge of the door and plane smooth. See the clearance information above to attain the proper finished width of the door. A minimum clearance of 1/32" is required between the hinge edge of the door and the frame rabbet.
Frame Preparation:
1. The frame face must have a flat surface at least 1 5/8" wide to support the hinge. Mark a line on the frame face 1 3/4" from the center of the gap between the door and the jamb. For a typical 1/8" hinge side gap, the line will be 1 3/4" from the center of the gap.
2. Place the outer edge of the hinge frame leaf on this mark, with the top of the hinge positioned 1/16" (1/8" maximum) below the level of the header rabbet. Note: A 1/16" shim is recommended due to initial settling of the bearings.
3. Rotate the door hinge leaf out of the way, to make it accessible to mark and center punch the screw hole locations. Accurate location is important for proper installation.
4. For metal frames 12 gauge or less, it is not necessary to pre-drill pilot holes if using the self-drilling screws provided. For metal frames larger than 12 gauge, drill and tap all mounting holes for #12-24 threads prior to installing the screws. For wood frames, pre-drill pilot holes using a #18 bit for optional #12 wood screws.
5. Attach the hinge to the frame face. For metal frames, use the #12 self-drilling screws provided (recommended driver speed 1,900-2,500 RPM). For wood frames, use optional #12 wood screws.
Hanging the Door:
1. Attach the hinge to the door as shown. Sexbolts may be reversed if additional security is needed on the push face of the door, but once the molding is in place reversed sexbolts cannot be accessed for maintenance or removal.
2. Remove all shims and wedges and make a gentle trial swing. Carefully check the door for proper swing and clearance.
Install the Snap-On Molding;
1. For the door leaf - Locate and loosen the retaining setscrew on the edge of the molding with the 5/64" hex key provided. Hook the thicker leg of the molding under the outside edge of the door leaf along the full length of the hinge Starting at the top and working downward, press or gently tap the opposite leg of the molding in place (if necessary use a rubber mallet or wood block under a hammer, taking care not to damage the molding). Tighten the retaining setscrew.
Fire-Rating:
780 Series Roton continuous geared hinges with stainless steel studs are approved for use on 4'x10' metal or wood swing type doors. 780 Series Roton continuous geared hinges without stainless steel studs are approved for use on 4'x8' single swing metal doors and 4'x10' single swing wood doors used without stainless steel studs limited to 20 minute fire-rating without hose stream.
- Hollow metal, tin-clad, sheet-metal and steel covered composite type rated up to and including 3 hours.
- Wood composite doors rted up to and including 1 1/2 hours.
- Wood core doors rated up to 20 minutes without hose stream, non-studded.
- 780 Series Roton Continuous Geared Hinges meet requirements for positive pressure UL 10C, UL10B and UBC7-2 Part 1.
Product Rating:
