PemkoHinge™ #X25M, Full Mortised, 1/16" Inset Leaf, X-Series, Continuous Hinge for Thick Doors

This Full Mortised, X-Series Continuous PemkoHinge for Thick Doors with 1/16" Inset Leaf is designed for, though not limited to, new door applications with electrical modifications. It has wider hinge leaves to accomodate doors of 2.5" thick. X-Series Hinges have extra duty, thicker leaves than traditional continuous geared hinges and requires no additional clearance. Available with various options, two anodized finishes and is custom cut to size.

Sizes: Length is custom cut to size. Custom cut sizes have a minimal cutting fee (included in price below). Stock sizes of 84"and 96" does not include a cutting fee. 

How to Order: Select Color and Size Range required. Then select exact size hinge should be cut to.

This product qualifies for FREE SHIPPING, see shipping tab for details!

See tabs below for additional information
    • SKU
      PKX25M84C-1100
    • Market price:$887.25
      • save 25%
    • Starting price: Price: $669.75 per item
     

    This Standard Full Mortised X-Series Continuous PemkoHinge is designed for, though not limited to, new door applications with electrical modifications. It has wider hinge leaves to accomodate doors of 2.5" thick. X-Series Hinges have thicker leaves than traditional continuous geared hinges and requires no additional clearance. It also allows for a deeper cavity for electrical wires when ordering an electrified hinge.

    This hinge is Full Mortised, which one leaf is mounted to the edge of the door and the other leaf is mounted on the rabbet edge of the frame. The leaf on the door has a 1/16" inset.

    Attributes:

    • Efficiency: With a continuous hinge, typical alignment problems (such as door sag and binding) are eliminated.
    • Uniformity: The continuous hinge distributes load stress uniformly along the full length of the door and frame.
    • Durability: The gear design of the continuous hinge ensures symmetrical operation of each leaf which extends the life of the hinge and door.
    • Low Operating Force: 1⁄2 lb. or less operating force required to operate most doors, regardless of size.
    • Code Compliance: Low operating force feature makes continuous hinges ideal for doors used by the physically challenged.
    • Steel Frame Compatibility: The continuous hinge, when installed on standard steel doors and frames, requires no additional reinforcement. However, hinge preps must have fillers installed for proper operation.
    • Security: A high degree of security can be achieved for exterior openings or restricted spaces by using a continuous hinge. With the geared construction and the full-length channel cap, the common gap between the door and frame is sealed, which provides security against prying.
    • Safety: In addition, the continuous full-height hinge cap protects against pinching fingers in doors in public areas, particularly those where children are present.
    • Privacy: Sight proof design of the continuous hinge provides privacy for lavatories, executive offices, or file rooms.

    Design Features:

    • PemkoHinge™ has increased critical stress points of the hinge leaf extrusions providing additional strengths and rigidity to the completed product.
    • PemkoHinge™ bearing design eliminates premature wear, guarantees proper alignment, and requires fewer bearings to carry more weight. The bearing is produced for the manufacturer using a chemical composition and injection process that provides a stronger, more accurately formed bearing.
    • PemkoHinge™ is designed with inter-meshing gear segments in the hinge which provide 50% more bearing surface resulting in less wear.
    • PemkoHinge™ goes through the anodizing process after completing all machining. This means the machined aluminum surfaces that are in direct contact with the bearing have a smoother, harder surface, thereby reducing wear.
    • PemkoHinge™ maintains uniform bearing spacing for the full length of the hinge even when lengths exceed 10'.
    • PemkoHinge™ uses #12-24 size fasteners instead of #10. (#12 Tek fasteners available upon request through our office).
    • PemkoHinge™ commercial models are ideal for use on lead lined doors (i.e. hospital X-ray rooms), without requiring special screw locations.

    Additional Options Available - See Options Tab for more details:

    • Hospital Tip
    • FirePins for Fire Rated Assemblies

    Stock SizesStock sizes include 84" and 96"- these sizes will not be charged a cutting fee. If required select from options above.

    Custom Sizes: Hinge can be purchased in custom sizes up to 104" through our website. Additional sizes up to 120" can be purchased through our office. A minimal cutting price will be charged, included in the price above. Please contact us or call us at 845-388-1300 for pricing and shipping information.

    Fasteners: Supplied with standard fastener kit. Replacement Kit or individual screws can be purchased through our office.

    Electrical Modification Options: See tab to the right for details.

    Please note, images are for illustrative purposes only. They are not actual photos. Therefore, actual colors may vary slightly and size may be enlarged to show detail. See product specs for exact measurements.

    This product is GUARANTEED FOR LIFE OF THE OPENING against defects in material and workmanship.
    Hinges with Electrical Modification has a limited warranty of 5 years.
    Click to view our Full Warranty Policy.

    For standard doors, see our Full Mortised X-Series Pemko Continuous Hinges for 1.75" Doors.

      • SKU
        PKX25M84C-1100
    • QuickShip
      No
    • Manufacturer
      Pemko Manufacturing
    • MPN
      X25M
    • Hospital Tip
      Not Required, Hospital Tip Required
    • Fire Pins
      Not Required, Zinc, for 80" to 95" Hinge, Zinc, for 96" to 120" Hinge
    • Finishes
      • Finish
        Clear Anodized Aluminum (US28), Dark Bronze Anodized Aluminum (313)

    Hospital Tip Modification

    A special modification is available for certain hinges which provides an extra bearing at the top of the gear cap, leaving no opening. A 45°angled cut on the gear cap and leaf covers provides a safe environment for hospitals and correctional facilities.

    Image of Hospital Tip Modification for PemkoHinge

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    Fire Pins for Fire Rated Assemblies

    • FirePins™ are required to achieve 3-hour fire rating
    • Although PemkoHinge™ Continuous Hinges carry UL Fire Ratings unequaled in the industry, some applications may require the use of FirePins™
    • FirePin™ applications fall within the UL guidelines for retro-fitting assemblies in the field. Expensive shop modifications and door/frame reinforcements are not required
    • FirePins™ also add extra security to a door assembly

    FirePin Locations

    • The locations (illustrated below) indicate where holes should be drilled on the hinge edge of the door
    • These locations are appropriate for all hinge models (Full-Mortise, Full-Surface, and Half-Surface)

    Image of Fire Pin Application for PemkoHinge   Image of Fire Pin Application for PemkoHinge

    Click to View Ratings Explained

    Compliance Details for Standard Full Mortised X-Series Continuous Geared PemkoHinge

    Cycle Requirements - Per BHMA Standard ANSI/BHMA A156.26-2006:
    X-Series Hinges conform to Grade 1-150

    UL Fire Labeled:

    Hinges has been Tested and Certified by Underwriter Laboratories Inc. to standards UL10B, UL10C and UBC7.2 (Positive Pressure) for up to and including a 3-Hour Fire Listing fall all 4'0" x 10'0" and 8'0" x 10'0" door and frame assemblies. Fire listing certifications apply to all approved hollow metal and wood door assemblies in drywall or masonry wall construction.


    SHIPPING / PROCESSING TIME:


    This product ships directly from the manufacturer. 
    Please allow 2 - 3 weeks to ship
    • Domestic Shipping Fees- (Hawaii and Alaska not Included):
      • FREE SHIPPING on orders over $300.00 (excludes oversized and freight orders). 
      • There will be a flat $19.99 shipping and handling fee on orders under $300.00.
      • Freight Items: Orders containing items sized 90" - 96" have an oversize surcharge of $199.00.
      • Oversize Freight Items: Orders containing items sized 97" and above have an oversize surcharge of $250.00.
      • Orders totals above $2,000.00 will ship free, regardless of size.
    • Alaska and Hawaii, Canada, and International Shipping:
    • Returns:
      • This product is custom made and is not returnable.
      • We are committed to your satisfaction, as a courtesy, we may, at our discretion accept returns with a minimum 25% restock fee.
      • CLAIMS FOR SHORTAGE OR DAMAGE IN TRANSIT: All claims must be made within ten (10) days of receipt of goods.
      • Weatherstripping products will not be considered for returns.
      • Item must be in new, re-saleable condition.
      • Please call or email us to receive an RMA number before returning. No returns will be processed without an RMA number.
      • Return shipping is customer's responsibility. A return address will be provided with RMA#.
      • If you are shipping via USPS (not recommended) do NOT require signature as we will not be able to pick up your package from local post office facility.