Roton 1200-650XHD Continuous Hinge, Concealed Leaf Extra Heavy Duty for Doors 2 3/8" or Thicker

ROTON 1200-650XHD is an Extra Heavy-Duty, Concealed Leaf Continuous Hinge which is mortised to the frame rabbet and edge of the door.  Designed for doors measuring 2 3/8" or thicker. Compatible with sheet metal and wood door frames and is available in a choice of lengths and finishes. 

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    • SKU
      HG1200-650XHD 83" CLR
    • Market price:$1,842.72
      • save 35%
    • Starting price: Price: $1,197.77 per item
    Additional discounts will be applied when added to cart!
     

    Roton 1200-650XHD Continuous Geared, Concealed Leaf Extra Heavy-Duty Hinge for doors 2 3/8" thick or thicker by Hager Companies.

    • Available in three sizes: 83", 95", 119". For 119" Length, please contact us or call 845-388-1200 as Freight Shipping Charges may apply.
    • Bearings: "HD" models have additional bearings for heavy-duty application.
    • Finish: Clear anodized aluminum or dark bronze anodized aluminum.  Custom colors are available,  for details and pricing please contact us or call us at 845-388-1300.
    • Materials: Constructed from low temperature, corrosion resistant aluminum.
    • Design:  Concealed leaf continuous hinge with Dril-Kwik® screws and optional wood screws. Leaves are attached to the frame rabbet and edge of the door (see Product Data Tab.)  Frame and door leaf alignment ribs for proper hinge and door location.
    • Fasteners: 1/4-20 x 1" Dril-Kwik® screws for metal doors are standard. Optional 1/4" x 1 1/2" wood screws for wooden doors are available.
    • Applications:  For sheet metal or wood applications.  For square edged doors 2 3/8" thick and thicker.  
    • Reinforcement:  No door reinforcement required up to 200 lbs, use 16 gauge channel at higher weight.  Frame reinforcement recommended for doors in excess of 200 lbs and 3 feet in width.
    • Clearance:  15/32" minimum recommended for hinge side plus standard lockside clearance. 
    • Electric Modification:  Power Transfer Preparation (EPT 2) or (EPT 10) and Electric Through Wire (ETW) are available, for details and pricing please contact us or call us at 845-388-1300.
    • Installation:  Installation screws are provided (see Installation Tab.)  Please note: Frame face must be square edged, not intended for use on beveled edged doors.  
    • Additional Options:  Including specialty cover channels, top bearing, hospital tip and customize hole patterns may be ordered, for details and pricing please contact us or call our office at 845-388-1300. 
    • Priced per piece
    • Please note, images are for illustrative purposes only. They are not actual photos. Therefore, actual colors may vary slightly and size may be enlarged to show detail. See product specs for exact measurements.

    This product has a lifetime warranty against defects in workmanship and material. 
    Click here to view our Full Warranty Policy

    Click here to view our Roton 790-900 Continuous Hinge, Concealed Leaf Stainless Steel.

      • SKU
        HG1200-650XHD 83" CLR
    • QuickShip
      No
    • Manufacturer
      Hager Companies
    • MPN
      H1200-650XHD
    • Length
      83" Length, 95" Length, 119" Length
    • Finish Options
      Clear Anodized Aluminum (US27), Dark Bronze Anodized Aluminum (US10B)
    • Fastener Options
      1/4"-20 Dril Kwik Screws, 1/-14 x 11/2" Wood Screws
    • Door Type
      Metal Door (Standard), Wooden Door

    Click to print Roton 1200-650XHD Continuous Hinge 83" Template.

    Click to print Roton 1200-650XHD Continuous Hinge 95" Template.

    Click to print Roton 1200-650XHD Continuous Hinge 119" Template.

    Roton 1200-600XHD Continuous Hinge Product Specs

    Standard Locations for Electrical Modification:

    Standard Location for Electrical Modification

    Printable Documents:

    Click to print Installation Instructions for Roton 1200-600XHD Continuous Hinge.

    Click to print Roton Continuous Hinge Installation Instructions for Electric Through Wire.

    General Information:

    Hager Roton Models 1200-600XHD and 1200-650XHD are extra heavy-duty aluminum continuous geared concealed leaf hinges.  Minimum clearance required between the hinge edge of the door and the frame is 15/32".  Model 1200-600XHD is for doors measuring from 1 3/4" to 2 1/4" thick and model 1200-650XHD is for doors 2 3/8" thick or greater.

    Hinge Length:

    All Roton Hinges are supplied approximately 1" to 1 5/16" shorter than the nominal door height to avoid threshold or carpet clearance problems.  If the hinge must be trimmed shorter, first determine the correct hand of the door and orientation of the hinge.  Then mark and trim from the bottom of the hinge only - do not cut from the top end.

    General Fitting Procedure:

    For new construction with metal doors/frames:  To accommodate the 15/32" hinge clearance required for Hager Roton models 1200-600XHD and 1200-650 XHD, order the door undersized or the frame header oversized.  See the clearance information above to attain the proper size.  Mortar guards, either styrofoam or wood, are recommended for frames to prevent grout from interfering with the installation of the hinge fasteners.

    For new site hung wood doors:  If necessary, scribe and cut from the latch edge of the door to leave sufficient hinge stile thickness for proper fastening.  A minimum clearance of 15/32" is required between the hinge edge of the door and the frame rabbet.  See the clearance information above to attain the proper finished width of the door.

    For remodeling with existing wood or laminate doors:  If necessary, scribe and cut from the hinge edge of the door and plane smooth.  A minimum clearance of 15/32" is required between the hinge edge of the door and the frame rabbet.  see the clearance information above to attain the proper finished width of the door.

    Frame Preparation:

    1.  With the hinge open, place the frame leaf against the frame making certain that the alignment rib is flush against the face of the frame along its entire length.  Position the top of the hinge 1/16" (1/8" maximum) below the header.  Note:  A 1/16" shim is recommended due to initial settling of the bearings. (See Fig.1).

    2.  Mark and center punch the screw hole locations.  Accurate location is important for proper hinge installation.

    3.  For wood frames, drill pilot holes using a 13/64" bit for optional 1/4" wood screws.  For fiberglass frames, drill pilot holes using a 7/32" bit.  For metal frames, pre-drilled pilot holes are not necessary if using the self-drilling screws provided. 

    4.  Do not attach the hinge to the frame at this time.

    Door Preparation:

    1.  With the hinge open, place the door leaf against the edge of the door making certain that the door alignment rib is flush against the face of the door along its entire length.  Position the top of the hinge flush with the top of the door.

    2.  Mark and center punch the screw hole locations.  Accurate location is important for proper hinge installation.

    3.  For wood doors, drill pilot holes using a 13/64" bit for optional 1/4" wood screws.  For fiberglass doors, drill pilot holes using a 7/32" bit.  For metal doors, pre-drilled pilot holes are not necessary if using the self-drilling screws provided. 

    4.  Attach the hinge to the door.  For wood or fiberglass doors, use the 1/4" x 1 1/2" optional wood screws.  For metal doors, use the 1/4 -20 x 1" self--drilling screws provided (recommended driver speed 1,900-2,500 rpm).

    Hanging the Door:

    1.  Position the door (with hinge attached) at 90 degrees to the frame.  Attach the hinge to the frame (see fig.3).  For wood or fiberglass frames, use the 1/4" x 1 1/2" optional wood screws.  For metal frames, use the 1/4-20 x 1" self-drilling screws provided (recommended driver speed 1,900-2,500 rpm).

    2.  Make a gentle trial swing.  Carefully check the door for proper swing and clearance.

    Adjusting the Door:

    1.  If lateral adjustment is required because of excessive or uneven frame clearance, adjust by shimming where needed:

    a.  For minor adjustment an effective shimming material is 1 1/2" strips of cloth duct tape.  Apply tape to the frame underneath the frame leaf in stepped layers to build up to the desired thickness.

    b.  To shift the entire door, a thin continuous aluminum strip may be used under the frame leaf (available in 1/16" and 1/8" thicknesses from our manufacturer).

    2.  Retighten all screws.  Carefully check the door for proper swing and clearance.


    SHIPPING / PROCESSING TIME:


    This product ships directly from the manufacturer. 
    Stocked Items: 2 - 5 Days
    Out of Stock Items: 4 - 10 weeks

    CALL TO CONFIRM STOCK
    • Domestic Shipping Fees- (Hawaii and Alaska not Included):
      • FREE SHIPPING on orders over $300.00 (excludes oversized and freight orders). 
      • There will be a flat $19.99 shipping and handling fee on orders under $300.00.
      • Freight Items: Orders containing items sized 90" - 96" have an oversize surcharge of $199.00.
      • Oversize Freight Items: Orders containing items sized 97" and above have an oversize surcharge of $250.00.
      • Orders totals above $2,000.00 will ship free, regardless of size.
    • Alaska and Hawaii, Canada, and International Shipping:
    • Returns:
      • These items are non-returnable.
      • We are committed to your satisfaction. As a courtesy, we may, at our discretion accept returns with a minimum 30% restock fee.
      • CLAIMS FOR SHORTAGE OR DAMAGE IN TRANSIT: All claims must be made within ten (10) days of receipt of goods.
      • Please call or email us to receive an RMA number before returning. No returns will be processed without an RMA number.
      • Return shipping is customer's responsibility. A return address will be provided with RMA#.
      • If you are shipping via USPS (not recommended) do NOT require signature as we will not be able to pick up your package from local post office facility.