Roton 780-157HD Continuous Hinge, Full Surface Frame Face Dimension Limitations

Roton 780-157HD Continuous Hinge, Full Surface Frame Face Dimension Limitations
Hager Companies

ROTON 780-157HD is a Heavy-Duty Full Surface Leaf Continuous Hinge which is attached to the frame and door surface.  Designed for surface applications where frame face dimension is limited.  Can be used for any standard frame without hinge preps, either with or without reinforcements depending on door weight.  Compatible with sheet metal or wood door frames and is available in a choice of lengths and finishes.

PRICED PER PIECE - See full product details and specs in the tabs below

Some variants qualify for THREE DAY QUICK SHIP!  See Shipping Tab for details.

 

See tabs below for additional information
    • SKU
      HG780-157HD_022028_QS
    • Market price:$346.10
      • save 30%
    • Starting price: Price: $242.27 per item
     

    Roton 780-157HD Continuous Geared, Full Surface Heavy-Duty Hinge with Security Molding for applications where frame face is limited by Hager Companies.

    Available in three sizes: (chart) For 119" Length, please contact us or call 845-388-1200 as Freight Shipping Charges may apply.

    Roton 780-157HD Product Options

    Finish: Clear anodized aluminum or dark bronze anodized aluminum.  Custom colors are available,  for details and pricing please contact us or call us at 845-388-1300.

    Materials: Constructed from low temperature, corrosion resistant aluminum.

    Design: Full surface leaf with security molding on door surface and door frame, Leaves are attached to the frame and door surface (see Product Data Tab.)

    Fasteners: 1/4-20 x 1 1/4" Sexbolt (Screw+Post), #12-24 X 11/16" Flat Head Self-Drill Screws for metal doors. 

    Applications:  For sheet metal or wood applications with frame face dimension limitations.  Frame face surface must be at least 7/8" wide.

    Reinforcement:  No door reinforcement is necessary.

    Fire-Rating:  Up to 3 hr. metal and 90 min. wood composite when installed with studs.  (See Product Data Tab for more information.)

    Installation:  Can be used with any frame or frameless wall without hinge preps, and either with or without reinforcements depending on door weight.  Installation screws are provided (see Installation Tab.)  Please note: Frame face must have a flat surface at least 7/8" wide.  Clearance needed: 1/32" minimum recommended hinge side clearance.

    Additional Options:  Including specialty cover channels, top bearing, hospital tip and customize hole patterns may be ordered, for details and pricing please contact us or call our office at 845-388-1300. 

    Priced per piece

    Please note, images are for illustrative purposes only. They are not actual photos. Therefore, actual colors may vary slightly and size may be enlarged to show detail. See product specs for exact measurements.

    ​Click here to see our Roton 780-157HD Continuous Hinge for Bifold Applications. 

    This product has a lifetime warranty against defects in workmanship and material. 
    Click here to view our Full Warranty Policy. 

      • SKU
        HG780-157HD_022028_QS
    • QuickShip
      No
    • Manufacturer
      Hager Companies
    • MPN
      780-157HD
    • Finish Options
      Clear Anodized Aluminum (US28), Dark Bronze Anodized Aluminum (US10B)
    • Door Type
      Metal Door (Standard), Wooden Door

    Printable Documents:

    Click to print Roton 780-157 Continuous Hinge Installation Instructions.

    General Information:

    Roton model 780-157 is an Aluminum Continuous Geared Full Surface Hinge that provides a 1/16" door inset.  It can be used with any standard frame without hinge preps and either with or without reinforcements depending on door weight.  The frame face must have a flat surface at least 7/8" wide.  Clearance between the hinge edge of the door and the frame rabbet may be from 1/32" to 1/8".  "HD" models have additional bearings for heavy-duty application.

    Hinge Length:

    All Roton Hinges are supplied approximately 1" to 1 5/16" shorter than the nominal door height to avoid threshold or carpet clearance problems.  If the hinge must be trimmed shorter, first determine the correct hand of the door and orientation of the hinge.  Then mark and trim from the bottom of the hinge only- do not cut from the top end.

    General Fitting Procedure:

    • For new construction with metal doors/frames:  See the clearance information above to attain the proper door/frame size.  A minimum clearance of 1/32" is required between the hinge edge of the door and the frame rabbet.  Mortar guards, either styrofoam or wood, are recommended for frames to prevent grout from interfering with the installation of the hinge fasteners.
    • For new site-hung wood doors:  If necessary, scribe and cut from the latch edge of the door lo leave sufficient hinge stile thickness for proper fastening.  See the clearance information above to attain the proper finished width of the door.  A minimum clearance of 1/32" is required between the hinge edge of the door and the frame rabbet.

    Frame Preparation:

    1.  The frame face must have a flat surface at least 7/8" wide to support the hinge.  If wider than 7/8", mark a line on the frame face 1" to 1 15/16" from the center of the gap between the door and jamb.  For a typical 1/8" hinge side gap, the line will be 1 15/32" from the center of the gap.

    2.  Place the outer edge of the hinge frame leaf on this mark, with the top of the hinge positioned 1/16" (1/8" maximum) below the level of the header rabbet.  Note: A  1/16" shim is recommended due to initial settling of the bearings.

    3.  Mark and center punch the screw hole locations.  Accurate location is important for proper installation.

    4.  For metal frames 12 gauge or less, it is not necessary to pre-drill pilot holes if using the self-drilling screws provided.  For metal frames larger than 12 gauge, drill and tap all mounting holes for #12-24 threads prior to installing the screws.  For wood frames, pre-drill pilot holes using a #18 bit for optional #12 wood screws.

    5.  Attach the hinge to the frame face.  For metal frames, use the #12 self-drilling screws provided (recommended driver speed 1,900-2,500 RPM).  For wood frames, use optional #12 wood screws.

    Door Preparation:

    1.  Rotate the hinge leaf out of the way and set the door into the frame, using shims or wedges to adjust for the desired clearance on all sides.

    2.  Allow an additional 1/32" of clearance on the latch edge of the door at the top only.  This will allow for any settling or twisting of the frame that may occur after the shims are removed and the weight of the door is transferred entirely to the frame.

    3.  Allow 1/16" clearance between the top of the door and the frame header rabbet.  A good method for this is to use a 1/16" thick shim placed over the top edge of the door.

    4.  With the door held securely in place, rotate the hinge leaf into position on the face of the door.

    5.  (Standard sexbolt mounting) - Mark and center punch the locations of the larger 3/8" diameter holes.  Accurate location is important for proper installation.  Rotate the hinge leaf back out of the way.  At each mark, drill a hole completely through the door using a 3/8" bit. 

         (Optional mounting without sexbolts) - Mark and center punch the locations of the smaller 15/64" diameter holes.  For metal doors, use optional #12 self-drilling screws.  For wood doors, pre-drill pilot holes using a #18 bit for optional #12 wood screws.

    Hanging the Door:

    1.  Attach the hinge to the door as shown.  Sexbolts may be reversed if additional security is needed on the push face of the door, but once the molding is in place reversed sexbolts cannot be accessed for maintenance or removal.

    2.  Remove all shims and wedges and make a gentle trial swing.  Carefully check the door for proper swing and clearance.

    Installing the Snap-On Molding:

    1.  For the door leaf - Locate and loosen the retaining setscrew on the edge of the molding with the 5/64" hex key provided.  Hook the thicker leg of the molding under the outside edge of the door leaf along the full length of the hinge.  Starting at the top and working downward, press or gently tap the opposite leg of the molding in place (if necessary use a rubber mallet or wood block under a hammer, taking care not to damage the molding).  Tighten the retaining setscrew.

    2.  For the frame leaf - Position the molding over the projections on the frame leaf.  Starting at the top and working downward, press or gently tap the molding fully in place (if necessary, use a rubber mallet or wood block under a ha

    Fire-Rating:

    780 Series Roton continuous geared hinges with stainless steel studs are approved for use on 4'x10' metal or wood swing type doors.  780 Series Roton continuous geared hinges without stainless steel studs are approved for use on 4'x8' single swing metal doors and 4'x10' single swing wood doors used without stainless steel studs limited to 20 minute fire-rating without hose stream.

    • Hollow metal, tin-clad, sheet-metal and steel covered composite type rated up to and including 3 hours
    • Wood composite doors rated up to and including 1 1/2 hours. 
    • Wood core doors rated up to 20 minutes without hose stream, non-studded
    • 780 Series Roton Continuous Geared Hinges meet requirements for positive pressure UL 10C, UL10B and UBC7-2 Part 1

    Roton 700 Series Fire-Rating

    • QUICKSHIP PRODUCTS:
      • 79" Clear Aluminum Hinge
      • 83" Clear Aluminum Hinge
      • 83" Dark Bronze Aluminum Hinge
      • 95" Clear Aluminum Hinge
      • 95" Dark Bronze Aluminum Hinge

    SHIPPING / PROCESSING TIME:


    This product ships directly from the manufacturer. 
    Stocked Items: 2 - 5 Days
    Out of Stock Items: 4 - 10 weeks

    CALL TO CONFIRM STOCK
    • Domestic Shipping Fees- (Hawaii and Alaska not Included):
      • FREE SHIPPING on orders over $300.00 (excludes oversized and freight orders). 
      • There will be a flat $19.99 shipping and handling fee on orders under $300.00.
      • Oversize: Orders containing items sized 50" - 95" have an oversize surcharge of $49.99.
      • Freight Items: Orders containing items sized 96" - 108" have an oversize surcharge of $199.00.
      • Oversize Freight Items: Orders containing items sized 109" and above have an oversize surcharge of $299.99.
      • Orders totals above $2,000.00 will ship free, regardless of size.
    • Alaska and Hawaii, Canada, and International Shipping:
    • Returns:
      • These items are non-returnable.
      • We are committed to your satisfaction. As a courtesy, we may, at our discretion accept returns with a minimum 30% restock fee.
      • CLAIMS FOR SHORTAGE OR DAMAGE IN TRANSIT: All claims must be made within Seven (7) days of receipt of goods.
      • Please call or email us to receive an RMA number before returning. No returns will be processed without an RMA number.
      • Return shipping is customer's responsibility. A return address will be provided with RMA#.
      • If you are shipping via USPS (not recommended) do NOT require signature as we will not be able to pick up your package from local post office facility.
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